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Sausage Breakfast Casserole {Grill or Oven}

4.91 from 11 votes
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By: the Evinks37 Comments
Posted: 12/13/24

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Breakfast Casserole Pinterest Collage. Top is breakfast casserole in a foil baking pan, bottom is a scoop of breakfast casserole.
Sausage breakfast casserole in foil pan
Sausage breakfast casserole in pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole
Sausage breakfast casserole collage. Top image of pan full of casserole, two bottom images of full pan of casserole and spoon scooping casserole
Sausage breakfast casserole on a spoon
Sausage breakfast casserole in foil pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole

Your new favorite easy breakfast casserole recipe that you can cook on the grill or in the oven! This quick and easy Sausage Breakfast Casserole is stuffed with hash browns, eggs, sausage and will be your new go to recipe for making a delicious grilled breakfast!

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sausage and egg breakfast casserole in tin pan

PIN IT FOR LATER!

You know that casseroles can be made in the oven, but a sausage breakfast casserole made on the grill? You betcha! I know you’re going to love this meal! Stuffed with hashbrowns, eggs and sausage, this is a great meal for breakfast, brunch or brinner! (You know, breakfast for dinner!) It’s really the perfect meal!

Love the easy grill clean up too when it’s made in a disposable pan. Hmmm…. maybe that’s why I’m loving all of these grilling meals!?

Why You’ll Love This Sausage Breakfast Casserole Recipe

  • It’s hearty and filling. The perfect way to start the day or serve it for dinner.
  • Make ahead friendly means you can prep it the night before and bake or grill it in morning.
  • Perfect for serving to guests on holidays or for making while camping. It’s so versatile and easy to make.
sausage breakfast casserole on spoon

Ingredients for Sausage Breakfast Casserole

  • Sausage – We grilled the sausage links and then cut them up and mixed them in. You could also use ground pork sausage and fry it before mixing it in.
  • Hash browns – Make sure these are thawed.
  • Marble jack cheese – It’s best to buy a block and shred it yourself for the ultimate melty cheese. You could also use cheddar cheese, mozzarella or even pepper jack to give it a kick.
  • Yellow onion – Grab frozen diced onions and save yourself from chopping them.
  • Whole Milk – A higher fat percentage will give you the creamiest casserole
  • Seasoning – Simply salt and ground black pepper.
  • Tin foil pan – Using a disposable casserole dish saves you clean up plus we like to use them on our grill so it doesn’t ruin our good pans.

How to Grill Sausage Breakfast Casserole

  1. In a large bowl, whisk together eggs, salt, pepper, 1 cup shredded cheese, onions and milk. Set aside.
  2. Preheat the grill to medium heat, about 350 degrees Fahrenheit.
  3. Cook the sausage links on the grill until heated through.
  4. Chop into 1” pieces once cool enough to handle.
  5. Grease a 9” x 13” disposable aluminum baking dish with non-stick spray.
  6. Spread out hash browns on bottom of pan and top with sausage pieces.
  7. Pour egg mixture over sausage and hash browns. Top with remaining 1/2 cup of shredded cheese.
  8. Grill uncovered over indirect heat for 45 minutes.
  9. Serve and enjoy.
Collage of 6 photos showing how to make Sausage Breakfast Casserole

Helpful Tools

  • Mixing bowl
  • Cheese grater
  • Whisk
  • Measuring cups and spoons
  • Disposable pans
  • Meat thermometer
  • Grill tongs

How to Bake Sausage Breakfast Casserole in the oven

Cook sausage in skillet according to package directions. Prepare breakfast casserole according to directions. Bake in oven preheated to 350 degrees Fahrenheit for about 60 minutes or until middle is set.

Make Ahead!

If you would like to prep this the night before to save time, you totally can. Prepare the sausage breakfast casserole in the foil pan and cover with aluminum foil or plastic wrap to store it in the fridge overnight.

Just remember that since it starts in the fridge, it’s at a colder temperature so it’s probably going to take about a hour to cook on the grill or 1 hour and 15 minutes in the oven.

It will keep for up to 24 hours in the refrigerator if you make it ahead of time.

What is indirect heat?

The indirect heat method is usually used when food takes longer than 25 minutes to grill. The heat will be placed on one or both sides of the food. The burner directly under the pan of food is turned off.

Simply preheat your grill with all burners on. Then turn off the burner on the side where the food will be placed.

why is my breakfast casserole soggy?

Did you remember to allow the frozen hash browns to thaw overnight? If not, you might end up with a soggy casserole. The moisture coming out of the frozen hash browns while cooking can leave you with a soggy dish!

i

Pro Tips

  • Freeze leftover breakfast casserole with sausage in individual servings for easy work or school lunches
  • You can easily go meatless by leaving out the sausage and filling up the casserole with diced vegetables such as green onion, mushrooms, spinach and bell peppers. Any veggies will be great but try to sauté them beforehand so they don’t make your casserole soggy.

What to do with leftovers

Store leftovers in an airtight container up to three days in the refrigerator. If there are a lot of leftovers and you’re tight on fridge space, you can also freeze them for another time.

How to reheat leftovers

Reheat leftovers on the stove top or in the microwave until they are hot through the middle.

What to serve with sausage breakfast casserole

This is a full meal on it’s own, but if you are feeding a big brunch crowd, add some Blueberry French Toast to the grill while you’re at it! Egg Muffins and Cinnamon Rolls are also really good additions to keep that crowd happy!

sausage hashbrown breakfast casserole in tin pan

This sausage and hashbrown breakfast recipe is perfect to prep ahead for a busy weeknight supper or throw together for a slow weekend brunch. There is so much flavor packed into the pan, everyone will want a second helping!

More Breakfasts To Try and Love!

  • Fresh potatoes are the star of this Breakfast Skillet along with bacon and cheese. Can be prepared on the grill or stove top!
  • Thought you loved bacon before? Try this easy Smoked Bacon ready in 30 minutes!
  • Everyone loves monkey bread and it just got better with apples! This Apple Monkey Bread is perfect for camping or lazy mornings. It can be prepared in the oven or on the stove top.
  • These Blackstone Pancakes are so easy and absolutely delicious!

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Did you make this? If you snap a photo, please be sure tag me on Instagram at @gimmesomegrilling or #gimmesomegrilling so I can see your grilling masterpieces!

Smoked Breakfast Casserole
4.91 from 11 votes

Sausage Breakfast Casserole

Delicious breakfast casserole that's full of hash browns, sausage, eggs and cheese. It can be grilled or baked in your oven!
Prep:15 minutes mins
Cook:55 minutes mins
Total:1 hour hr 10 minutes mins
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Video

6

Ingredients

  • 12 breakfast sausage links
  • 30 ounces frozen hash browns thawed
  • 1 ½ cups marble jack cheese shredded
  • ½ teaspoon ground black pepper
  • 1 teaspoon salt
  • 12 large eggs
  • ½ cup yellow onion diced
  • 1 cup milk

Instructions

  • In a bowl, combine eggs, salt, pepper, 1 cup shredded cheese, onions and milk.
  • Preheat grill to 350 degrees Fahrenheit.
  • Grill sausage links for 10-15 minutes or until heated through. Remove from grill and cut into 1'' pieces once cool enough to handle.
  • Spray a 9'' x 13'' disposable aluminum pan with non-stick spray. Spread out hash browns on bottom of pan. Top with sausage pieces.
  • Pour egg mixture over sausage and hash browns. Top with remaining 1/2 cup of shredded cheese.
  • Grill over indirect heat at 350 degrees Fahrenheit for 45 minutes or until middle is set.

Tips

To Bake Casserole in Oven:
Cook sausage in skillet according to package directions.
Prepare breakfast casserole according to directions.
Bake in oven preheated to 350 degrees Fahrenheit for about 60 minutes or until middle is set.

Nutrition Information

Calories: 503kcal (25%), Carbohydrates: 30g (10%), Protein: 24g (48%), Fat: 31g (48%), Saturated Fat: 16g (100%), Cholesterol: 88mg (29%), Sodium: 1048mg (46%), Potassium: 659mg (19%), Fiber: 2g (8%), Sugar: 3g (3%), Vitamin A: 680IU (14%), Vitamin C: 13.4mg (16%), Calcium: 472mg (47%), Iron: 2.3mg (13%)
© Gimme Some Grilling ®

We are not dietitians and recommend you seek a nutritionist for exact nutritional information. The information in the nutrition box is calculated through a program and there is room for error. If you need an accurate count, I recommend running the ingredients through your favorite nutrition calculator.

Did you make this?

Be sure to upload a photo & tag me at @gimmesomegrilling. I love seeing what you made!

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Meet the Evinks

Hi! We are Jason & Julie! We focus on easy, simple recipes that everyone can tackle on their smoker and grills that the entire family will enjoy!

Read more...

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Reader Interactions

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Recipe Rating




  1. Kathy Mulligan says

    Posted on 2/11/24 at 9:22 am

    5 stars
    Amazing !!!! Everyone loved it !!

    Reply
    • Courtney says

      Posted on 2/16/24 at 7:15 am

      Thank you!!

      Reply
  2. Donna says

    Posted on 9/8/23 at 11:04 am

    Should you cook this before freezing?

    Reply
  3. Misty says

    Posted on 8/23/23 at 9:58 am

    Would ground sausage work?

    Reply
    • Courtney says

      Posted on 8/25/23 at 9:03 am

      Yes!

      Reply
  4. Deborah says

    Posted on 12/20/22 at 9:55 pm

    Can you use cubed hash browns?

    Reply
  5. Alicia Graham says

    Posted on 8/11/22 at 7:29 pm

    Can you freeze it?
    Do you freeze it before you cook it or after?

    Reply
    • the Evinks says

      Posted on 8/16/22 at 8:51 am

      You can do it either way!

      Reply
      • Jackie says

        Posted on 9/30/22 at 5:33 pm

        5 stars
        Do have to let it thaw before cooking it or can you cook from a frozen syate

      • Courtney says

        Posted on 10/3/22 at 8:31 pm

        We recommend letting it thaw in the fridge. Remember if it is cold, please allow a longer cooking time!

  6. Beau says

    Posted on 6/7/20 at 3:13 pm

    5 stars
    This was delicious! Made a half sized recipe and added diced red bell pepper. Traeger pellet grill for 1 hour.

    Reply
    • Megan Mitzel says

      Posted on 6/8/20 at 9:06 pm

      So glad you loved it! Thanks for the rating and review!

      Reply
  7. Tiff says

    Posted on 4/27/20 at 2:13 pm

    How would this work if I added vegetables like – bell peppers?

    Reply
    • Megan Mitzel says

      Posted on 4/27/20 at 9:37 pm

      That would work fine, layer them in with the sausage over the hash browns. Hope you enjoy it!

      Reply
  8. Rachel says

    Posted on 10/24/19 at 11:38 pm

    Do you use frozen hash browns or do you have to cook them first?

    Reply
    • Megan Mitzel says

      Posted on 10/29/19 at 8:30 pm

      This recipe calls for thawed hash browns so you can either thaw out or slightly cook some frozen hash browns or use a refrigerated variety.

      Reply
  9. Caitlin says

    Posted on 8/14/19 at 11:32 am

    Could you make the night before and leave in the refrigerator? Also, anyone ever double it to feed more people… do you think it would have to cook a lot longer?

    Reply
    • Julie Evink says

      Posted on 8/15/19 at 5:05 pm

      Yes you could do that. I would just simply make two pans if you are doubling and cook time would be the same.

      Reply
  10. Mary Kitchin says

    Posted on 5/14/19 at 4:44 am

    I’ve been making this casserole for years using different variations of foods…One really good tip for any way you make it is to mix a can of Cream of Mushroom soup with a half cup of milk together and spread it on top of the casserole before you put it in the oven! Absolutely delicious!

    Reply
    • Julie Evink says

      Posted on 5/16/19 at 8:38 pm

      Great tip! I’ll have to try it this way next time!

      Reply
    • Ron says

      Posted on 12/19/22 at 9:12 pm

      4 stars
      I’m not an egg fan. Any suggestions on making this egg-less??

      Reply
  11. Lois says

    Posted on 10/21/18 at 8:05 pm

    I didn’t make this on the grill, but in the oven and it was terrific! Enjoyed the leftovers for dinner Saturday night!

    Reply
    • Julie Evink says

      Posted on 10/22/18 at 7:14 pm

      So glad you enjoyed it!

      Reply
  12. Lori Ann says

    Posted on 10/18/18 at 6:53 pm

    5 stars
    Sounds great! How many eggs should be used?

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  13. Melissa Howell says

    Posted on 10/16/18 at 3:56 pm

    5 stars
    I LOVE breakfast casseroles! This one looks like a winner!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 2:55 am

      It’s so delicious and full of flavor!

      Reply
  14. Gary Brian Hackle says

    Posted on 10/15/18 at 7:15 pm

    5 stars
    Hi, don”t see where the recipe lists the number of eggs to use.

    Thanks!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  15. Malinda Linnebur says

    Posted on 10/15/18 at 12:42 am

    5 stars
    I love the idea of using the grill to make breakfast!! Thanks for the great recipe!!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      Such a great way to enjoy breakfast while you are camping or don’t want to heat up the house!

      Reply
  16. Danielle Green says

    Posted on 10/14/18 at 1:35 pm

    5 stars
    Love one-pan breakfasts and being able to do this on the grill is a great option!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      So versatile!

      Reply
  17. Shadi Hasanzadenemati says

    Posted on 10/13/18 at 6:21 pm

    5 stars
    Sounds like a very delicious breakfast! Perfect for weekends and feeding a crowd!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      It’s amazing for any reason!

      Reply
  18. Beth says

    Posted on 10/13/18 at 5:00 pm

    5 stars
    Love the use of the grill here and the all-in-one bkfst!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      Can’t go wrong with this for breakfast!

      Reply

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