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Sausage Breakfast Casserole

4.91 from 11 votes
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By: the Evinks39 Comments
Posted: 04/15/26

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Breakfast Casserole Pinterest Collage. Top is breakfast casserole in a foil baking pan, bottom is a scoop of breakfast casserole.
Sausage breakfast casserole in foil pan
Sausage breakfast casserole in pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole
Sausage breakfast casserole collage. Top image of pan full of casserole, two bottom images of full pan of casserole and spoon scooping casserole
Sausage breakfast casserole on a spoon
Sausage breakfast casserole in foil pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole

I love making this Sausage Breakfast Casserole when I need an easy breakfast that can feed a crowd. It’s layered with savory sausage, eggs, bread, and plenty of cheese, then baked until golden and fluffy. Whether I’m making breakfast for the holidays, brunch with friends, or just a weekend family breakfast, this sausage and egg bake is always a hit.

sausage and egg breakfast casserole in tin pan

Why My Sausage Breakfast Casserole Is Superior!

My sausage breakfast casserole cooked on the grill is about to be a major game changer on those beautiful mornings. This is a great breakfast casserole using sausage, hashbrowns and eggs, I do love serving it as breakfast for dinner, too.

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Cooked up on the grill in a disposable pan, this sausage breakfast casserole recipe is easy to assemble and there is hardly any clean up because Mom doesn’t need more work! I even put it together the night before I serve it so it is ready to grill right when I wake up.

This is a versatile recipe that can be grilled or baked, and is great to prepare and bring camping for a nice hearty meal. My sausage and egg breakfast casserole is one to put at the top of the regular rotation!

PIN IT FOR LATER!

sausage breakfast casserole on spoon

Key Ingredients

  • Sausage – I grill the sausage links, cut them up and mixed them in. Cooked ground pork sausage is also a great mix in.
  • Hash browns – Be sure to thaw these in the fridge overnight before preparing the casserole so you don’t end up with a soggy casserole.
  • Marble jack cheese – I buy a block and shred it myself for the ultimate melty cheese and best flavor. Cheddar cheese, mozzarella or even pepper jack are some other tasty cheeses.
  • Whole milk – A higher fat percentage will give you the creamiest casserole.

Find the ingredient list with exact measurements in the recipe card below.

Collage of 6 photos showing how to make Sausage Breakfast Casserole

How to Bake In The Oven

Pepare breakfast casserole according to directions. Bake in oven preheated to 350 degrees Fahrenheit for about 60 minutes or until middle is set.

Serving Suggestions

This is a full meal on it’s own, but if I am feeding a big brunch crowd, I’ll add some Blueberry French Toast to the grill. Egg Muffins and Cinnamon Rolls are also really good additions to keep that crowd happy.

Pro Tips

  • Prepare this casserole up to 24 hours in advance and allow the dish to come to room temperature for about 30 minutes before grilling or baking.
  • Go meatless by leaving out the sausage and filling up the casserole with diced vegetables such as green onion, mushrooms, spinach and bell peppers. Any veggies will be great but try to sauté them beforehand so they don’t make your casserole soggy.
sausage hashbrown breakfast casserole in tin pan

Did you make this? If you snap a photo, please be sure tag me on Instagram at @gimmesomegrilling or #gimmesomegrilling so I can see your grilling masterpieces!

Smoked Breakfast Casserole
4.91 from 11 votes

Sausage Breakfast Casserole Recipe

This Sausage Breakfast Casserole is an easy breakfast bake made with eggs, sausage, cheese, and bread. Perfect for holidays, brunch, or feeding a crowd.
Prep:15 minutes mins
Cook:55 minutes mins
Total:1 hour hr 10 minutes mins
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Video

[adthrive-in-post-video-player video-id=”i8gnwU1i” upload-date=”2019-01-06T00:00:00.000Z” name=”Sausage Breakfast Casserole” description=”Your favorite breakfast casserole that you can make on the grill or in the oven! This quick and easy Sausage Breakfast Casserole is stuffed with hash browns, eggs, sausage and will be your new go to recipe for making a delicious grilled breakfast!”]
6

Equipment

  • Grill
  • Disposable 9×13 pan
  • Measuring cups and spoons
  • Box grater
  • Mixing Bowl
  • Whisk
  • Meat Thermometer
  • Grill tongs
  • Non stick spray

Ingredients

  • 12 breakfast sausage links cooked
  • 30 ounces frozen hash browns thawed
  • 1 ½ cups marble jack cheese shredded
  • 1 teaspoon salt
  • ½ teaspoon ground black pepper
  • 12 large eggs
  • ½ cup yellow onion diced
  • 1 cup milk

Instructions

  • Preheat grill to 350 degrees Fahrenheit.
  • In a bowl, combine eggs, salt, ground black pepper, 1 cup shredded cheese, diced onions and milk.
  • Grill sausage links for 10-15 minutes or until heated through. Remove from grill and cut into 1'' pieces once cool enough to handle. This can also be done a day or two in advance, just keep the sausages in the fridge.
  • Spray a 9'' x 13'' disposable aluminum pan with non-stick spray. Spread out hash browns on bottom of pan. Top with sausage pieces.
  • Pour egg mixture over sausage and hash browns. Top with remaining 1/2 cup of shredded cheese.
  • Grill over indirect heat at 350 degrees Fahrenheit for 45 minutes or until middle is set.

Tips

To bake casserole in oven:
Prepare breakfast casserole according to directions.
Bake in oven preheated to 350 degrees Fahrenheit for about 60 minutes or until middle is set.
Fridge: Store leftovers in an airtight container up to three days in the refrigerator.
Freezer: Store in freezer bags or airtight containers in smaller portions to reheat individually.
Reheat leftovers on the stove top or in the microwave until they are hot through the middle.

Nutrition Information

Calories: 503kcal (25%), Carbohydrates: 30g (10%), Protein: 24g (48%), Fat: 31g (48%), Saturated Fat: 16g (100%), Cholesterol: 88mg (29%), Sodium: 1048mg (46%), Potassium: 659mg (19%), Fiber: 2g (8%), Sugar: 3g (3%), Vitamin A: 680IU (14%), Vitamin C: 13.4mg (16%), Calcium: 472mg (47%), Iron: 2.3mg (13%)
© Gimme Some Grilling ®

We are not dietitians and recommend you seek a nutritionist for exact nutritional information. The information in the nutrition box is calculated through a program and there is room for error. If you need an accurate count, I recommend running the ingredients through your favorite nutrition calculator.

Did you make this?

Be sure to upload a photo & tag me at @gimmesomegrilling. I love seeing what you made!

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More Great Breakfast Dishes

  • Fresh potatoes are the star of this Breakfast Skillet along with bacon and cheese. Can be prepared on the grill or stove top!
  • Thought you loved bacon before? Try easy Smoked Bacon ready in 30 minutes, it’s a game changer!
  • Everyone loves monkey bread and this Apple Monkey Bread is perfect for camping or lazy mornings. It can be prepared in the oven or on the stove top, too.
  • These Blackstone Pancakes are so easy and absolutely delicious. Topped with the best pancake toppings like maple syrup, whipped cream and fresh fruit, these pancakes will disappear!
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Meet the Evinks

Hi! We are Jason & Julie! We focus on easy, simple recipes that everyone can tackle on their smoker and grills that the entire family will enjoy!

Read more...

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Reader Interactions

4.91 from 11 votes

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Recipe Rating




  1. Marge says

    Posted on 12/19/25 at 4:13 pm

    Can this be made on a Blackstone?

    Reply
    • Brooke Kill says

      Posted on 12/22/25 at 5:10 pm

      Yes you can!

      Reply
  2. Kathy Mulligan says

    Posted on 2/11/24 at 9:22 am

    5 stars
    Amazing !!!! Everyone loved it !!

    Reply
    • Courtney says

      Posted on 2/16/24 at 7:15 am

      Thank you!!

      Reply
  3. Donna says

    Posted on 9/8/23 at 11:04 am

    Should you cook this before freezing?

    Reply
  4. Misty says

    Posted on 8/23/23 at 9:58 am

    Would ground sausage work?

    Reply
    • Courtney says

      Posted on 8/25/23 at 9:03 am

      Yes!

      Reply
  5. Deborah says

    Posted on 12/20/22 at 9:55 pm

    Can you use cubed hash browns?

    Reply
  6. Alicia Graham says

    Posted on 8/11/22 at 7:29 pm

    Can you freeze it?
    Do you freeze it before you cook it or after?

    Reply
    • the Evinks says

      Posted on 8/16/22 at 8:51 am

      You can do it either way!

      Reply
      • Jackie says

        Posted on 9/30/22 at 5:33 pm

        5 stars
        Do have to let it thaw before cooking it or can you cook from a frozen syate

      • Courtney says

        Posted on 10/3/22 at 8:31 pm

        We recommend letting it thaw in the fridge. Remember if it is cold, please allow a longer cooking time!

  7. Beau says

    Posted on 6/7/20 at 3:13 pm

    5 stars
    This was delicious! Made a half sized recipe and added diced red bell pepper. Traeger pellet grill for 1 hour.

    Reply
    • Megan Mitzel says

      Posted on 6/8/20 at 9:06 pm

      So glad you loved it! Thanks for the rating and review!

      Reply
  8. Tiff says

    Posted on 4/27/20 at 2:13 pm

    How would this work if I added vegetables like – bell peppers?

    Reply
    • Megan Mitzel says

      Posted on 4/27/20 at 9:37 pm

      That would work fine, layer them in with the sausage over the hash browns. Hope you enjoy it!

      Reply
  9. Rachel says

    Posted on 10/24/19 at 11:38 pm

    Do you use frozen hash browns or do you have to cook them first?

    Reply
    • Megan Mitzel says

      Posted on 10/29/19 at 8:30 pm

      This recipe calls for thawed hash browns so you can either thaw out or slightly cook some frozen hash browns or use a refrigerated variety.

      Reply
  10. Caitlin says

    Posted on 8/14/19 at 11:32 am

    Could you make the night before and leave in the refrigerator? Also, anyone ever double it to feed more people… do you think it would have to cook a lot longer?

    Reply
    • Julie Evink says

      Posted on 8/15/19 at 5:05 pm

      Yes you could do that. I would just simply make two pans if you are doubling and cook time would be the same.

      Reply
  11. Mary Kitchin says

    Posted on 5/14/19 at 4:44 am

    I’ve been making this casserole for years using different variations of foods…One really good tip for any way you make it is to mix a can of Cream of Mushroom soup with a half cup of milk together and spread it on top of the casserole before you put it in the oven! Absolutely delicious!

    Reply
    • Julie Evink says

      Posted on 5/16/19 at 8:38 pm

      Great tip! I’ll have to try it this way next time!

      Reply
    • Ron says

      Posted on 12/19/22 at 9:12 pm

      4 stars
      I’m not an egg fan. Any suggestions on making this egg-less??

      Reply
  12. Lois says

    Posted on 10/21/18 at 8:05 pm

    I didn’t make this on the grill, but in the oven and it was terrific! Enjoyed the leftovers for dinner Saturday night!

    Reply
    • Julie Evink says

      Posted on 10/22/18 at 7:14 pm

      So glad you enjoyed it!

      Reply
  13. Lori Ann says

    Posted on 10/18/18 at 6:53 pm

    5 stars
    Sounds great! How many eggs should be used?

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  14. Melissa Howell says

    Posted on 10/16/18 at 3:56 pm

    5 stars
    I LOVE breakfast casseroles! This one looks like a winner!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 2:55 am

      It’s so delicious and full of flavor!

      Reply
  15. Gary Brian Hackle says

    Posted on 10/15/18 at 7:15 pm

    5 stars
    Hi, don”t see where the recipe lists the number of eggs to use.

    Thanks!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  16. Malinda Linnebur says

    Posted on 10/15/18 at 12:42 am

    5 stars
    I love the idea of using the grill to make breakfast!! Thanks for the great recipe!!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      Such a great way to enjoy breakfast while you are camping or don’t want to heat up the house!

      Reply
  17. Danielle Green says

    Posted on 10/14/18 at 1:35 pm

    5 stars
    Love one-pan breakfasts and being able to do this on the grill is a great option!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      So versatile!

      Reply
  18. Shadi Hasanzadenemati says

    Posted on 10/13/18 at 6:21 pm

    5 stars
    Sounds like a very delicious breakfast! Perfect for weekends and feeding a crowd!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      It’s amazing for any reason!

      Reply
  19. Beth says

    Posted on 10/13/18 at 5:00 pm

    5 stars
    Love the use of the grill here and the all-in-one bkfst!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      Can’t go wrong with this for breakfast!

      Reply

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