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Sausage Breakfast Casserole {Grill or Oven}

4.91 from 10 votes
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By: the Evinks32 Comments
Posted: 10/30/20 Updated: 11/06/20

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Breakfast Casserole Pinterest Collage. Top is breakfast casserole in a foil baking pan, bottom is a scoop of breakfast casserole.
Sausage breakfast casserole in foil pan
Sausage breakfast casserole in pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole
Sausage breakfast casserole collage. Top image of pan full of casserole, two bottom images of full pan of casserole and spoon scooping casserole
Sausage breakfast casserole on a spoon
Sausage breakfast casserole in foil pan
Sausage Breakfast Casserole Collage. Top image of pan full of casserole, bottom image of spoon scooping casserole

Your favorite breakfast casserole that you can make on the grill or in the oven! This quick and easy Sausage Breakfast Casserole is stuffed with hash browns, eggs, sausage and will be your new go to recipe for making a delicious grilled breakfast!

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sausage and egg breakfast casserole in tin pan

You know that casseroles can be made in the oven, but a sausage breakfast casserole made on the grill? You betcha! I know you’re going to love this meal! Stuffed with hash browns, eggs and sausage this is a great meal for breakfast, brunch or brinner! (You know, breakfast or dinner!) It’s really the perfect meal!

Love the easy grill clean up too when it’s made in a disposable pan. Hmmm…. maybe that’s why I’m loving all of these grilling meals!?

Why this recipe works:

  • It’s hearty and filling. The perfect way to start the day or serve it for dinner.
  • Make ahead friendly means you can prep it the night before and bake it or grill it in morning.
  • Perfect for serving to guests, on holidays or making while camping. It’s so versatile and easy to make.

sausage breakfast casserole on spoon

Ingredients

  • Sausage – We grilled the sausage links and then cut them up and mixed them in, but you could also use ground sausage and fry it then mix it in.
  • Hash browns – Make sure these are thawed.
  • Marble jack cheese – It’s best to buy a block and shred it yourself for the ultimate melty cheese. You could also use cheddar cheese or even pepper jack to give it a kick.
  • Yellow onion – Grab the frozen diced onions and save yourself from chopping them.
  • Milk
  • Salt, pepper
  • Tin foil pan – Using a disposable pan saves you clean up and we like to use those on our grill so it doesn’t ruin our good pans.

Steps to Prepare

  1. Preheat the grill to 350 degrees
  2. Cook the sausage links on the grill until heated through.
  3. Chop into 1” pieces.
  4. Spray a 9” x 13” tin pan with non-stick spray.
  5. Spread out hash browns on bottom of pan. Top with sausage pieces.
  6. Whisk together eggs, salt, pepper, 1 c. cheese, onions, and milk.
  7. Pour over sausage and hash browns. Top with remaining 1/2 c. of cheese.
  8. Grill over indirect heat for 45 minutes.

Collage of 6 photos showing how to make Sausage Breakfast Casserole

Make Ahead Friendly

If you would like to prep this the night before you totally could. Just remember that since it starts in the fridge it’s at a colder temperature so it’s probably going to take about a hour to cook on the grill or 1 hour and 15 minutes in the oven.

It will keep for up to 24 hours in the refrigerator if you make it ahead of time.

What is Indirect Heat?

The indirect heat method is usually used when food takes longer than 25 minute to grill. The heat will be placed on one or both sides of the food. The burner directly under the pan of food should be turned off.

Simply preheat your grill with all burners on. Then turn off the burner where the food will be placed.

Oven Instructions

Cook sausage in skillet according to package directions. Prepare breakfast casserole according to directions. Bake in oven preheated to 350 degrees for about 60 minutes or until middle is set.

sausage hashbrown breakfast casserole in tin pan

More delicious breakfast recipes I know you’ll love!

  • Fresh potatoes are the star of this Breakfast Skillet along with bacon and cheese. Can be prepared on the grill or stove top!
  • Thought you loved bacon before? Try this easy Smoked Bacon ready in 30 minutes!
  • Everyone loves monkey bread and it just got better with apples! This Apple Monkey Bread is perfect for camping or lazy mornings. It can be prepared in the oven or on the stove top.
  • These Blackstone Pancakes are so easy and absolutely delicious!

Don’t forget, comment below and let me know how much you love this meal! Post a picture on Instagram and be sure to tag me so I can see it too! I’m loving all of your delicious foodie pics! You can find me at @gimmesomegrilling or just #gimmesomegrilling -if you hashtag me, I’ll get to see it that way too!

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Did you make this? If you snap a photo, please be sure tag me on Instagram at @gimmesomegrilling or #gimmesomegrilling so I can see your grilling masterpieces!

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sausage and egg breakfast casserole in tin pan
4.91 from 10 votes

Sausage Breakfast Casserole

Delicious breakfast casserole that's full of hash browns, sausage, eggs and cheese. It can be baked or made in your oven!
Prep:15 mins
Cook:55 mins
Total:1 hr 10 mins
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6

Ingredients

  • 12 sausage links
  • 30 oz hash browns thawed
  • 1 1/2 c. marble jack cheese shredded
  • 1/2 tsp pepper
  • 12 large eggs
  • 1 tsp salt
  • 1/2 c. yellow onion chopped
  • 1 c. milk
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Instructions

  • Grill sausage links on grill preheated to 350 degrees F for 10-15 minutes or until heated through. Remove from grill and chop into 1'' pieces.
  • Spray a 9'' x 13'' tin pan with non-stick spray. Spread out hash browns on bottom of pan. Top with sausage pieces.
  • In a bowl combine eggs, salt, pepper, 1 c. cheese, onions, and milk. Pour over sausage and hash browns. Top with remaining 1/2 c. of cheese.
  • Grill over indirect heat at 350 degrees for 45 minutes or until middle is set.

Tips

To Prepare in Oven:
Cook sausage in skillet according to package directions.
Prepare breakfast casserole according to directions.
Bake in oven preheated to 350 degrees for about 60 minutes or until middle is set.

Video

Nutrition Information

Calories: 503kcal (25%), Carbohydrates: 30g (10%), Protein: 24g (48%), Fat: 31g (48%), Saturated Fat: 16g (100%), Cholesterol: 88mg (29%), Sodium: 1048mg (46%), Potassium: 659mg (19%), Fiber: 2g (8%), Sugar: 3g (3%), Vitamin A: 680IU (14%), Vitamin C: 13.4mg (16%), Calcium: 472mg (47%), Iron: 2.3mg (13%)
© Gimme Some Grilling ®

We are not dietitians and recommend you seek a nutritionist for exact nutritional information. The information in the nutrition box is calculated through a program and there is room for error. If you need an accurate count, I recommend running the ingredients through your favorite nutrition calculator.

Did you make this?

Be sure to upload a photo & tag me at @gimmesomegrilling. I love seeing what you made!

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Meet the Evinks

Hi! We are Jason & Julie! We focus on easy, simple recipes that everyone can tackle on their smoker and grills that the entire family will enjoy!

Read more...

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Reader Interactions

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Recipe Rating




  1. Deborah says

    Posted on 12/20/22 at 9:55 pm

    Can you use cubed hash browns?

    Reply
  2. Alicia Graham says

    Posted on 8/11/22 at 7:29 pm

    Can you freeze it?
    Do you freeze it before you cook it or after?

    Reply
    • the Evinks says

      Posted on 8/16/22 at 8:51 am

      You can do it either way!

      Reply
      • Jackie says

        Posted on 9/30/22 at 5:33 pm

        5 stars
        Do have to let it thaw before cooking it or can you cook from a frozen syate

      • Courtney says

        Posted on 10/3/22 at 8:31 pm

        We recommend letting it thaw in the fridge. Remember if it is cold, please allow a longer cooking time!

  3. Beau says

    Posted on 6/7/20 at 3:13 pm

    5 stars
    This was delicious! Made a half sized recipe and added diced red bell pepper. Traeger pellet grill for 1 hour.

    Reply
    • Megan Mitzel says

      Posted on 6/8/20 at 9:06 pm

      So glad you loved it! Thanks for the rating and review!

      Reply
  4. Tiff says

    Posted on 4/27/20 at 2:13 pm

    How would this work if I added vegetables like – bell peppers?

    Reply
    • Megan Mitzel says

      Posted on 4/27/20 at 9:37 pm

      That would work fine, layer them in with the sausage over the hash browns. Hope you enjoy it!

      Reply
  5. Rachel says

    Posted on 10/24/19 at 11:38 pm

    Do you use frozen hash browns or do you have to cook them first?

    Reply
    • Megan Mitzel says

      Posted on 10/29/19 at 8:30 pm

      This recipe calls for thawed hash browns so you can either thaw out or slightly cook some frozen hash browns or use a refrigerated variety.

      Reply
  6. Caitlin says

    Posted on 8/14/19 at 11:32 am

    Could you make the night before and leave in the refrigerator? Also, anyone ever double it to feed more people… do you think it would have to cook a lot longer?

    Reply
    • Julie Evink says

      Posted on 8/15/19 at 5:05 pm

      Yes you could do that. I would just simply make two pans if you are doubling and cook time would be the same.

      Reply
  7. Mary Kitchin says

    Posted on 5/14/19 at 4:44 am

    I’ve been making this casserole for years using different variations of foods…One really good tip for any way you make it is to mix a can of Cream of Mushroom soup with a half cup of milk together and spread it on top of the casserole before you put it in the oven! Absolutely delicious!

    Reply
    • Julie Evink says

      Posted on 5/16/19 at 8:38 pm

      Great tip! I’ll have to try it this way next time!

      Reply
    • Ron says

      Posted on 12/19/22 at 9:12 pm

      4 stars
      I’m not an egg fan. Any suggestions on making this egg-less??

      Reply
  8. Lois says

    Posted on 10/21/18 at 8:05 pm

    I didn’t make this on the grill, but in the oven and it was terrific! Enjoyed the leftovers for dinner Saturday night!

    Reply
    • Julie Evink says

      Posted on 10/22/18 at 7:14 pm

      So glad you enjoyed it!

      Reply
  9. Lori Ann says

    Posted on 10/18/18 at 6:53 pm

    5 stars
    Sounds great! How many eggs should be used?

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  10. Melissa Howell says

    Posted on 10/16/18 at 3:56 pm

    5 stars
    I LOVE breakfast casseroles! This one looks like a winner!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 2:55 am

      It’s so delicious and full of flavor!

      Reply
  11. Gary Brian Hackle says

    Posted on 10/15/18 at 7:15 pm

    5 stars
    Hi, don”t see where the recipe lists the number of eggs to use.

    Thanks!

    Reply
    • Julie Evink says

      Posted on 10/21/18 at 3:19 am

      A dozen sorry!

      Reply
  12. Malinda Linnebur says

    Posted on 10/15/18 at 12:42 am

    5 stars
    I love the idea of using the grill to make breakfast!! Thanks for the great recipe!!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      Such a great way to enjoy breakfast while you are camping or don’t want to heat up the house!

      Reply
  13. Danielle Green says

    Posted on 10/14/18 at 1:35 pm

    5 stars
    Love one-pan breakfasts and being able to do this on the grill is a great option!

    Reply
    • Julie Evink says

      Posted on 10/15/18 at 5:19 pm

      So versatile!

      Reply
  14. Shadi Hasanzadenemati says

    Posted on 10/13/18 at 6:21 pm

    5 stars
    Sounds like a very delicious breakfast! Perfect for weekends and feeding a crowd!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      It’s amazing for any reason!

      Reply
  15. Beth says

    Posted on 10/13/18 at 5:00 pm

    5 stars
    Love the use of the grill here and the all-in-one bkfst!

    Reply
    • Julie Evink says

      Posted on 10/14/18 at 1:57 am

      Can’t go wrong with this for breakfast!

      Reply

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