Smoked Shotgun Shells

Get ready for a mouthwatering twist on classic pasta with these Smoked Shotgun Shells! Manicotti shells are generously stuffed with a flavorful blend of Italian sausage, cream cheese, and gooey mozzarella. But here’s the twist – each shell is wrapped in savory bacon and smoked to perfection!

Want to save this recipe? Enter your email below and we'll send the recipe straight to your inbox!

Email *

Save This Recipe

Smoked shotgun shells are a delicious appetizer that are a great addition to any game-day party, cookout, or even a family dinner! I mean, who would turn down a giant pasta shell stuffed with goodness and wrapped in a piece of bacon? I know I wouldn’t!

The funny resemblance to real shotgun shells is where this bacon wrapped delight gets its name. But it gets it’s incredible flavor from bacon, butter, cheese, and many other delicious ingredients.

Our smoker is a star around here and we are always cooking up new recipes. We use the smoker for some of our favorite dinners! Smoked pork carnitas make the best tacos, and smoked meatloaf is a game changer. This smoked shotgun shell recipe is quickly climbing the ranks to one of our favorites too!

Why You’ll Love Smoked Shotgun Shells

• Serve this recipe as an appetizer, side dish, or main dish. Use it in so many different ways since it is versatile and fun!
• Prep time is just 30 minutes and then let the smoker do it’s magic!
• These are a really unique thing to serve at parties. Your guests will be quite impressed and you’ll be able to brag on yourself a bit!

Ingredients for this Smoked Shotgun Shells Recipe

• Italian sausage – You can use spicy Italian sausage if you want to add a little more kick to these.
• Manicotti noodles – Manicotti shells are what give this recipe the resemblance of a shotgun shell! They are long, tubular pasta shells that you’ll stuff with delicious goodness.
• Bacon – I recommend thick cut bacon so that it holds up as you wrap it around each manicotti pasta shell.
• Cream cheese – This is the key to making the filling super creamy!
• Mozzarella cheese – Make the filling extra cheesy with a big ol’ helping of shredded mozzarella.
• Melted salted butter – Salted butter tastes best, but you can use unsalted butter if that’s all you have on hand.
• Grated parmesan – Parmesan and butter are mixed together in this recipe to make a delightful garlic parmesan topping!
• Garlic powder – Make some garlicky goodness to top each smoked shotgun shell.
• BBQ rub – Make your own BBQ rub or purchase our Gimme Some Grillin’ BBQ Rub. Feel free to use any other store-bought rub that you like too!
• Italian seasoning – A little Italian seasoning adds a wonderful depth of flavor.

How to Make Smoked Shotgun Shells

1. Fill a large pot with salted water and bring it to a boil. Add uncooked manicotti shells to the boiling water and cook for 4-6 minutes, just until the shells are partially cooked.
2. While that’s going, preheat your smoker to 275 degrees Fahrenheit.
3. Then, in a medium bowl combine Italian sausage, cream cheese, BBQ rub, and mozzarella cheese.
4. Remove the partially cooked noodles from the water and set them on a wire rack that is set on top of a baking sheet lined with foil. Then, stuff each shell with meat mixture until it is all gone.
5. To easily stuff the shell, grab a few ounces of the sausage mixture and roll it into a cylinder shape. Slide it into the pasta shell by pressing it in with your fingers to fill each shell.
6. Before smoking, wrap each stuffed manicotti shell with a slice of bacon. Tuck the ends of the bacon under the pasta tubes to prevent it from unraveling as it cooks, then set the bacon wrapped shells back on the cooling rack.
7. Place the baking pan with cooling rack of shotgun shells into the smoker and close the lid. Smoke the shells for about one and a half hours, until the internal temperature reaches 170-175 degrees Fahrenheit. Then, remove from the smoker.
8. Just before the bacon wrapped shotgun shells are done smoking, mix together the melted butter, garlic powder, Italian seasoning and Parmesan cheese in a small bowl.
9. Baste the tops of each shell in the garlic butter, and then allow them to cool for 5 minutes before serving. Enjoy!

What to Serve with Smoked Shotgun Shells

Serve these as a tasty appetizer before a dinner of smoked chicken thighs and baked potatoes. Or maybe before a game day cookout of Blackstone smash burger sliders and french fries.

You can even make a meal out of bacon wrapped shotgun shells! Serve with smoked mac and cheese or macaroni salad.

If you are looking for other appetizers that would compliment manicotti shotgun shells, try smoked potato skins or armadillo eggs as another bacon wrapped treat!

Round out your meal with smoked pumpkin dump cake or smoked apples. Two delicious fall treats that we shamelessly make in our smoker year round!

How to store leftovers of this smoked shotgun shell recipe

FRIDGE: Place leftover manicotti shotgun shells into an airtight container. Store in the refrigerator for up to 4 days.

FREEZER: Yes, you can freeze this recipe. The cheese may change texture a bit when reheated from frozen, but it won’t be bad! Place leftovers into an airtight container or freezer safe bag and store in the freezer for up to 2 months.

How to Reheat Smoked Shotgun Shells

To reheat, place shells in a baking dish and heat in the oven until warmed all the way through. Cover the dish with foil to avoid drying them out.

Why Don’t You Completely Cook The Manicotti?

The manicotti noodles will continue to cook in the smoker. So if you boil them for too long, they will be overcooked by the time they are ready to eat and no one wants to eat a mushy noodle!

Can you make shotgun shells without a smoker?

If you don’t have a smoker, you can easily bake this recipe in the oven! Set the oven to about 375 degrees Fahrenheit and bake for 20 minutes. Make sure to cook the bacon thoroughly and get everything warm and bubbly.

I am curious to know how these would turn out in the air fryer, too. If you try it – let me know!

What can I add to shotgun shell filling?

You don’t want to add too much stuffing since it’s easy to over-fill the manicotti shells. But there are a few different fillings you can add like finely diced bell peppers, onions, or even jalapeños.

If you like a little bit of a kick, swap out mild Italian sausage for Hot Italian sausage! Or, switch things up and use ground beef for the filling or even something like carnitas or chorizo!

You can also try a herby cream cheese spread instead of plain. Get adventurous and don’t be afraid to try something different.

These smoked pasta shells are sure to be a crowd pleaser and they’re so easy to make, you will make them again and again! We just know you’re going to love them!

More Bacon Recipes You’ll Love

• These Bacon Wrapped Asparagus are such a fabulous side dish to serve with a myriad of different main dish proteins!
• This Smoked Breakfast Fatty is one of favorite things to make for breakfast on the weekends. It’s great to serve when hosting guests too!
• How do you make lil’ smokies better? Add bacon of course! These BBQ Little Smokies with Bacon will now be the only way you ever serve them.
• Learn How to Make Bacon on the Blackstone. It’s super easy and you get the crispiest bacon every time!

Shop Our Spices

Shop Now!

Did you make this? If you snap a photo, please be sure tag me on Instagram at @gimmesomegrilling or #gimmesomegrilling so I can see your grilling masterpieces!

5 from 1 vote

Smoked Shotgun Shells

Transform traditional manicotti into a smoky sensation. Picture this – tender pasta filled with a delectable mixture of Italian sausage, creamy cream cheese, and melted mozzarella. Chef's kiss!

Prep:30 minutes mins

Cook:1 hour hr 30 minutes mins

Total:2 hours hrs

Print Recipe Rate Recipe

• Pin

Save RecipeSaved!

Want to save this recipe? Enter your email below and we’ll send the recipe straight to your inbox!

Email *

Save This Recipe

6

Ingredients

• ▢ 8 ounces manicotti shells
• ▢ 1 pound bacon thick cut works best

Shotgun Shell Filling

• ▢ 1 pound ground Italian sausage
• ▢ 4 ounces plain cream cheese
• ▢ ⅔ cup shredded mozzarella
• ▢ 1 Tablespoon BBQ Rub

Garlic Parmesan Butter Base

• ▢ 4 Tablespoons salted butter melted
• ▢ 2 teaspoons garlic powder
• ▢ 1 Tablespoon Italian seasoning
• ▢ ¼ cup grated Parmesan cheese

Instructions

• Bring a large pot of salted water to a boil. Add your manicotti shells to the boiling water and cook for about 4-6 minutes until they are partially cooked.
• Preheat your smoker to 275 degrees Fahrenheit.
• While the noodles cook, combine the ground Italian sausage, cream cheese, BBQ Rub and mozzarella in a medium bowl. Mix until combined.
• Remove the partially cooked noodles from the water to a cooling rack set on top of a baking sheet lined with foil. Stuff each shell with a portion of the sausage mixture. Grab a couple of ounces of the sausage and roll it into a cylinder shape before sliding it inside the pasta shell. Press with your fingers to load the shells with the sausage mixture.
• Wrap each stuffed shell with a slice of bacon, tucking the ends under the stuffed shells to prevent the bacon from unraveling while they cook. Set the wrapped shells back on the cooling rack.
• Place the pan of shotgun shells on the smoker and close the lid. Smoke for about 1 1/2 hours, or until the internal temperature of the sausage reads 170-175 degrees Fahrenheit and the bacon has rendered. Remove the pan of shotgun shells from the smoker.
• In a small bowl, combine butter, garlic powder, Italian seasoning, and Parmesan cheese. Baste liberally across the tops of your finished shotgun shells. Allow the finished product to cool for 5 minutes or so before transferring it to your serving platter.

Tips

FRIDGE: Place leftover manicotti shotgun shells into an airtight container. Store in the refrigerator for up to 4 days.

FREEZER: The cheese may change texture a bit when reheated from frozen, but it won’t be bad! So yes, you can freeze this recipe. Place leftovers into an airtight container or freezer safe bag and store in the freezer for up to 2 months.

To reheat, place shells in a baking dish and heat in the oven until warmed all the way through.

Nutrition Information

Calories: 913kcal (46%), Carbohydrates: 33g (11%), Protein: 31g (62%), Fat: 72g (111%), Saturated Fat: 30g (188%), Polyunsaturated Fat: 9g, Monounsaturated Fat: 29g, Trans Fat: 0.4g, Cholesterol: 160mg (53%), Sodium: 1327mg (58%), Potassium: 497mg (14%), Fiber: 2g (8%), Sugar: 2g (2%), Vitamin A: 667IU (13%), Vitamin C: 2mg (2%), Calcium: 166mg (17%), Iron: 2mg (11%)

© Gimme Some Grilling ®

We are not dietitians and recommend you seek a nutritionist for exact nutritional information. The information in the nutrition box is calculated through a program and there is room for error. If you need an accurate count, I recommend running the ingredients through your favorite nutrition calculator.